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MANUFACTURE AND FINISHING


Sewing upper components together. An SME suppliers factory.

Sole Construction
In order to create a double density sole, the outer skin is created by firstly injecting the polyurethane into the mould. The upper is then positioned above it and the mould closed. A polyurethane compound of a lighter density is then injected between the upper and the outer sole, bonding the two components together in the process. The inner sole provides additional comfort and shock absorption.

During this process, pre-programmed robots perform important functions such as applying a release agent to the mould, and roughening the Upper for good bonding.


Injecting Polyurethane (PU) to form the wearing sole.
 



Injecting PU soles on a Carousel.

Removing the finished product from the mould.
The shoe is then removed from the last.

Trimming excess PU ("flash") from shoe. Inserting sock, lacing and packaging. A computer operated robot roughing the edge of the upper to
ensure a perfect bond with the PU sole.

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